UHS6 6-Inch Ultrafast High-Temperature Sintering System with Robotic Arm and Glove Box Integration, Up to 2400°C
The UHS6 system addresses the need for rapid and precise sintering of advanced materials under tightly controlled atmospheres. It is engineered to achieve ultrafast heating rates, enabling sintering processes that reach temperatures as high as 2400°C in under one minute. This capability is critical for applications requiring minimal thermal exposure time to preserve material properties or to enable novel phase formations.
Samples up to 4 inches by 4 inches can be processed using two independently controlled 6-inch by 6-inch carbon felt heating elements. The system is housed within a glove box equipped with a purification system that maintains oxygen and humidity levels below 1 ppm, ensuring an inert environment for sensitive materials. Automated sample loading and unloading are performed by an integrated robotic arm, enhancing throughput and reproducibility while minimizing operator exposure to the controlled atmosphere.
Key Features
- Ultrafast heating rate exceeding 200°C per second, reaching 2400°C in less than 60 seconds.
- Dual 6″x6″ carbon felt heating elements with independent programmable temperature control.
- Robotic arm for automated sample handling within the glove box environment.
- Glove box integration with purification system maintaining oxygen and humidity below 1 ppm.
- Two infrared sensors for precise temperature monitoring of heating elements.
- Capable of processing samples up to 4″x4″ in size.
- CE certified with options for NRTL or CSA certification.
Technical Specifications
| Parameter | Specification |
|---|---|
| Power Supply | 220 VAC ±10%, Three-phase, 50/60 Hz |
| Power Consumption | 100 kW |
| Heating Elements | Two 6″x6″ carbon felt with thermal insulation |
| Temperature Control | Two independently programmable controllers |
| Temperature Sensors | Two infrared sensors |
| Maximum Working Temperature | 2400°C (achieved in under 60 seconds) |
| Heating Rate | >200°C per second |
| Sample Size Capacity | Up to 4″ x 4″ |
| Atmosphere Control | Glove box with purification system maintaining O2 and H2O <1 ppm |
| Automation | Robotic arm for automated sample loading/unloading |
| Certifications | CE certified; NRTL or CSA optional |
Typical Applications
The UHS6 system is suited for rapid sintering of ceramics, advanced composites, and functional materials where ultrafast thermal cycles are essential. It is particularly valuable in research and development environments requiring controlled atmospheres to prevent oxidation or contamination during high-temperature processing.
Configuration & Operating Notes
The system includes the sintering furnace, integrated glove box with purification system, and robotic arm for sample handling. Optional certifications such as NRTL or CSA can be provided at additional cost. Operators should ensure proper training for handling high-temperature processes and glove box atmosphere maintenance to optimize performance and safety.
